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Army Star Quilt Block Tutorial: An Easy 16″ Block with Big Impact

    Bold, classic, and endlessly versatile, the Army Star quilt block is a favorite for good reason. In this tutorial, I’ll walk you through an easy 16″ Army Star block that comes together with simple half-square triangles, snowballed rectangles, rectangles, and squares – no tricky piecing required.

    While the construction is beginner-friendly, the payoff is big: when these blocks are set together, they create a striking secondary design that adds movement and visual interest to your quilt. Whether you’re adding it to a sampler or planning a full quilt, this Army Star block is a satisfying make with timeless appeal.

    army star quilt block

    Fabric Requirements for a 16″ Finished Army Star Quilt Block:

    • Light/Cream: 4 – 4.5″ x 6.5″ rectangles, 2 – 5″ squares, 1 – 4.5″ square, and 4 – 2.5″ squares
    • Medium/Gold: 2 – 5″ squares
    • Dark/Orange: 8 – 2.5″ x 4.5″ rectangles
    • Dark/Green: 8 – 2.5″ squares

    army star fabric requirements

    Update: I now have a pattern available for the Army Star block in my Etsy shop. Check it out by clicking on this link: ARMY STAR

    Sewing Directions:

    Half Square Triangle Units:

    Step 1:

    Using the two Light/Cream 5″ squares, and the Medium/Gold 5″ squares, sew together four Half Square Triangle (HST) units like the ones in the picture below. Press the seam allowances toward the darker fabric. Trim/square up the units to 4.5″.
     
     
    army star 1

    Snowballed Rectangle Units:

    Step 2:

    Make four Snowballed Rectangle units using the Light/Cream 4.5″ x 6.5″ rectangles, and the Dark/Green 2.5″ squares. This unit goes together just like half of a Snowball block except that you use a rectangle for the base. You can find my tutorial for making a Snowball block at https://quiltembroiderypdf.com/how-to-sew-a-basic-snowball-block
    Here are the first steps, going from left to right, top to bottom: 
    • Mark a diagonal line from corner to corner on the back of the 2.5″ squares. 
    • Sew a 2.5″ square to one corner of the Light/Cream rectangle along the marked line. Note the orientation of the marked line.
    • Match the corners of the 2.5″ square and press.
    • Open up the 2.5″ square and trim the seam allowance.
    • Refold.
    army star 2

    Step 3:

    Repeat Step 2 on the adjacent corner of the Light/Cream rectangle for a total of four Snowballed Rectangle units as shown in the picture below.

    army star 3

    Corner Units:

    Step 4:

    Lay out a Step 1 HST unit, two Dark/Orange 2.5″ x 4.5″ rectangles, and one Light/Cream 2.5″ square as shown below.
     

    Step 5:

    Sew the units into two rows and press the seam allowances toward the Dark/Orange rectangles as shown below.
     
    army star 5

    Step 6:

    Sew the two rows together and press the seam allowance away from the HST unit as shown in the picture below.
     
    army star 6

    Step 7:

    Repeat Steps 4 through 6 for a total of four Corner units.
     
    army star 7

    Putting It All Together:

    Step 8:

    Lay out the Snowballed Rectangle units, the Corner Units, and the Light/Cream 4.5″ square as shown below. From here the unit goes together like an uneven Nine Patch block. 
     
    army star 8

    Step 9:

    Sew the units into three rows as shown below.
     
    army star 9

    Step 10:

    Press the seam allowances away from the Snowballed Rectangle units as shown in the picture below.
     
    army star 10

    Step 11:

    Sew the three rows together to complete the block.
     
    army star 11

    Step 12:

    Press the seam allowances toward the center of the block. All done – that was quick!
     
    army star 12

    Layout Ideas:

    This is the basic 4 x 4 layout with colors similar to the tutorial.
     
    quilt 1
    And the same layout as above but with 2″ sashing and cornerstones added.
     
    quilt 2
    This is an alternating layout where every other block is variation of the Army Star.
     
    quilt 3
    In this monochromatic alternating layout, a different variation of the Army Star block is used.
     
    quilt 4
    This on-point layout uses a scrappy block and coordinating 1″ sashing and cornerstones. Background fabric is used for the setting triangles as well.
     
    quilt 5
    Here is another on-point layout where the block is extended into the setting triangles.
     
    quilt 6