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Air Castle Quilt Block Tutorial – A Historic Design with Unique Piecing

    The Air Castle quilt block, also known as Towers of Camelot, is a timeless design first published by the Ladies Art Company. This 12″ block is a striking mix of traditional elements—half-square triangles, quarter-square triangles, and a square-in-a-square unit—combined in a way that creates a bold, castle-like star motif.

    What makes this block especially fun is the unique piecing method for the quarter-square triangle units, which gives the design extra movement and character. Whether you choose scrappy fabrics or a more planned color scheme, the Air Castle block is sure to add a touch of historic charm and geometric interest to your quilt.

    air castle quilt block

    Fabric Requirements for a 12″ Finished Air Castle Quilt Block:

    • Light/Cream: 1 – 5.5″ square, 2 – 5″ squares, and 1 – 4.5″ square
    • Medium/Yellow: 1 – 5.5″ square, 2 – 5″ squares
    • Medium/Blue: 2 – 5″ squares, and 4 – 2.5″ squares
    • (I mis-figured the number of 5.5″ squares so the picture is inaccurate.)
    air castle fabric requirements

    Sewing Directions:

    Half Square Triangle Units:

    Step 1:

    Using the two Light/Cream 5″ squares and the two Medium/Blue 5″ squares, sew together four Half Square Triangle units like the ones in the picture below. Press the seam allowances toward the Cream fabric. Trim/square up the units to 4.5″. You can find my tutorial for making basic Half Square Triangles at https://quiltembroiderypdf.com/how-to-sew-a-basic-half-square-triangle-block

    air castle 1

    Square in a Square Unit:

    Step 2:

    Using the Light/Cream 4.5″ square, and the four Medium/Blue 2.5″ squares “snowball” the corners of the Light/Cream 4.5″ square. I like to work on two opposite corners at a time. Click Square in a Square for a detailed tutorial on making this unit.

    Here are the first steps:

    • Mark a diagonal line from corner to corner on the back of the 2.5″ squares. 
    • Sew two Medium/Blue squares to opposite corners of the Light/Cream square along the marked line (top image). Note the orientation of the marked line.
    • Match the corners of the 2.5″ squares and press (bottom image).

    air castle 2-1

    • Open up the 2.5″ squares and trim the seam allowances (top image).
    • Refold (bottom image).

    air castle 2-2

    Step 3:

    Repeat Step 2 on the remaining two corners of the Light/Cream square.

    air castle 3

    Castle Units:

    Step 4:

    Using the Light/Cream 5.5″ square and the Medium/Yellow 5.5″ square, make two Half-Square Triangle units. Press the seam allowance toward the Medium/Yellow fabric. You do not have to trim or square up these units at this time as we will trim at the end. However, if you prefer, you can trim/square up to 5″. You can find my tutorial for making basic Half Square Triangles at https://quiltembroiderypdf.com/how-to-sew-a-basic-half-square-triangle-block

    air castle 4

    Step 5:

    Mark a diagonal line perpendicular to the seam line as shown in the picture below.

    air castle 5

    Step 6:

    Match up one of the Step 5 Half-Square Triangle units with one of the remaining Medium/Yellow 5″ squares. The Half-Square Triangle unit will be a bit larger than the Medium/Yellow square but that’s okay as you will trim this unit up in a later step. 

    air castle 6

    Step 7:

    Sew 1/4″ from both sides of the marked line and then cut on the marked line as shown below.

    air castle 7

    Step 8:

    Open up the two units to reveal this mash up of a Half-Square Triangle and a Quarter-Square Triangle unit as shown in the picture below. Press the seam allowance toward the larger Medium/Yellow triangle. Trim/square up the units to 4.5″ square.

    air castle 8

    Step 9:

    Repeat Steps 5 through 8 for a total of four of these Castle units. 

    air castle 9

    Putting It All Together:

    Step 10:

    Lay out the Half Square Triangle units, the Castle units, and the Square in a Square unit as shown in the picture below. From here the block goes together like a basic Nine Patch block. 

    air castle 10

    Step 11:

    Sew the units into three rows.
    air castle 11

    Step 12: